GARMENTS WASHING:
It is a new technology by which outlook, size, comfort ability & fashion etc properties are changed of a Garment are called Garments Washing. The technology was first developed in 1988. Before this washing was done in Hong Kong, Singapore & some other country .
Objective of Garments Washing:
- To Develop Softness in Garments.
- To introduce Fadding effect.
- To create new fashion.
- To satisfy the customer.
- To remove dirty thing from the garments.
- To remove starch or size material.
There is Different type of Garments Washing In our country.
- Normal Wash.
- Pigment Wash.
- Bleach Wash.
- Caustic Wash.
- Acid Wash.
- Enzyme wash.
- Enzyme Wash With Stone.
- Stone Wash.
- Supper White Wash.
- Wash and Over Dyeing.
Special affect on Garments can be obtained by the following process Which is known as a Dry Process.
- Scraping
- Tearing
- Whiskering
- P.P spray.
- Curing
- Tagging
- Grinding
- Sand Blasting etc.
WASHING MACHINE
Production sequence of Washing
Garments receive from sewing |
↓
Scraping |
↓
Tearing |
↓
Whickering |
↓
P.P spray |
↓
Curing/Tearing |
↓
Washing |
↓
Drying Hot + cold |
↓
Checking |
↓
| Disposes |
MACHINE SUMMURY OF WASHING SECTION:
Ref No. | Type Of Machine | Machine Brand |
1 | Washing Machine | SMARTEX 225 |
2 | Washing Machine | SMARTEX 340 |
3 | Washing Machine | AVANTEC 340 |
4 | Washing Machine | NGAI SHING 2250 |
5 | Washing Machine Sample | RAMSONS |
6 | Washing Machine Sample | NGAI SHING 2211 |
7 | Washing Machine Sample | SUNLEGUE-SLW-100(S) |
8 | Washing Machine Sample | SUNLEGUE-SLW-250(S) |
9 | Hydro Extractor | NGAI SHING |
10 | Hydro Extractor Sample | RAMSON |
11 | Drying Machine | NGAI SHING 2330 |
12 | Drying Machine | TRANSRERON |
13 | Drying Machine | AVANREC |
14 | Drying Machine Sample | RAMSON |
15 | Ironing Table | RAMSON |
16 | Hot Pressing Machine | RAMSON |
17 | Trouser Finisher | MACPI |
18 | Trouser Finisher | NGAI SHING |
19 | Jacket Dummy | VE-CO |
20 | Scraping Motor | |
21 | Teg Machine | SPA 80 |
22 | Cmpressor | INGARSOL RAND |
23 | Cmpressor | ATLAS COPCO |
24 | Sand Blasting | MEC SHOT BLASTING+TM-JM. |
25 | Spray Gun | |
26 | Spray Baloons | |
27 | Grinding Machine | |
28 | Crock Master Testing | |
29 | Light Box | VERIVIDE |
30 | Light Box | MECHBATH |
31 | Lab Dip Machine | ROACHRS |
32 | Oven | AVANTEC |
33 | Oven | RAMSON SUPER CARE |
34 | Photo Spectrometre | DATA COLOR |
35 | Teg Machine | DENISION |
36 | Steam Iron | |
37 | weighting Indicator. A&D | |
38 | Vertical Dummy | Concorde |
39 | Genarator (320KW) | Vibro Power |
40 | Washing Machine Sample | SMARTEX 20KG |
41 | Scrunch MC | GFK |
42 | TECA | GFK |
43 | Popping Machin | GFK |
44 | FMG(Fabric Grinding M/C) | GFK |
Some Washing Chemical List
Desizing Agent : Desizing Hts, D-Peast
Anti Back Stain Agent : Antistain – Lp-30
Fastness Improvers For Dyeing : Albafix®
Levelling Agents For Dyeing : Albatex®
Fastness Improvers For Dyeing : Albafix®
Enzyme : G Enzyme S89, G Enzyme – Sl, Innozyme Npe S89
Salt : G/Salt.
Alkali : Naso4
Ph Control : Using Buffer & Acid
Bleaching Agent : Sodium Hypochlorite Naocl; 15% Cl2 Available
Calcium Hypochlorite.
Neutralizing Agent : Hydro Peroxide, Bisulphate Or Thiosulphate.
Softener : Innosoft 1070
SAMPLE DEVELOPMENT
Pumic stone: those are silica-rich, viscose, high temperature melt products of explosive.
Volcanic eruption during ascent & expulsion of earth. These are light weight highly porous, rocky substance which will float on water.
Major Pumic Stones Supplies Countries Are Usa, Turkey, Italy, Island, Newzeland, Japan, Indonesia And Philiphine.
This is one of the important components in the production of stone washed apparels. It is used softer hands. Since the degree of abrasion may vary in different parts of garments, such as trouser-, button slays and seaming parts, a number of natural patterns can be formed.
The degree of wash down or used look effect is depends on stone size, stone ratio, liquor ratio, duration of treatment, garments load and garments fabric gsm. Stone size varies from 1cm diameter to 7 cm.
In here two types of stone are mostly used:
- Turkey : white color, light weight. More use for twill and denim;
- Indonesia : Red color, weight. More use for denim, this type of stone size is big, that’s reason there is a possibility to thread brakes. To prevent it needs to make it smaller size.
Enzyme
In here two types of enzyme are used:
- Acid condition enzyme;
- Neutral condition enzyme.
- Acid condition enzyme: this is low cost, but risk of degraded.
- Neutral condition enzyme: this is very costly, but mostly useful and working result is good.
List of some dyes
Name Price
- Cibacron Yellow Fn2r Tk.1600/Kg
- Novacron Blue Ce Tk.1600/Kg
- Novacron Deep Red S-B Tk.2200/Kg
- Cibacron Red Fnr Tk.2000/Kg
- Novacron Yellow Ce Tk.1600/Kg
- Novacron Orange W-3r Tk.1600/Kg
- Navy-W-B Tk.1300/Kg
- N. Navy-W-B Tk.1700/Kg
- Novacron Super Black G Tk.1000/Kg
- Reactive Deep Black-N Tk.600/Kg
- Direct Grey-Cgl Tk.1200/Kg
- Novacron Dark Blue W-R Tk.2700/Kg
- Novacron Red Ce Tk.2000/Kg
- Optisal Red -7b Tk.1700/Kg
- R. Blue-3rl Tk.2500/Kg
- Solar Turquoise Blue Fbl-400% Tk.850/Kg
- Ciba Turquoise-Hgn Tk.1000/Kg
Some of Garments Wash Perform during My training Period
Garments Type Type of wash Quantity
T. S.P Enzyme with Stone wash 80Pcs
Recipe:
Desize:
Desize: D-Peast : 300gm;
Temperature : 700C;
Water : 1:7;
Time : 5min;
Rains : 2 times
Enzyme with Stone:
G ENZYME S89 : 1kg;
Stone : 50kg;
Anti-stain : 500gm;
Temperature : 550C – 600C;
PH : 5.5 – 6;
Required time : 23min;
Rains : 2 times;
Softening:
Softeners : 500gm;
Time : 5min;
Then go for hydro extractor, then Dryer
(T.S.P→ Twill Short Pant)
Style No: 23334
Garments types Type of Wash Quantity
D. L. P Enzyme with stone wash 100Pcs
Recipe:
Desize:
Desizing HTS : 500gm;
Anti-staining : 1kg;
Temperature : 700C;
Water : 1:7;
Time : 5min;
Enzyme with stone wash:
G ENZYME SL : 1kg;
Temperature : 400C;
Anti-back stain : 1kg;
Stone : 75kg;
PH : 5;
Time : 20min – 22min;
Rains : 2min – 3min;
Anti-stain : 500gm;
Temperature : 600C;
Time : 2min – 3min;
Rains : 2 times.
Then go for hydro extractor, then Dryer
(D.L.P→ Denim Long Pant)
